Test Lab – Test Before You Invest

Turn application challenges into proven solutions

Every painting process is different. Paint material, part geometry, application technology, robot movement, pressure, flow and cycle time all affect the final result.
At the Crescocito Test Lab, we help customers test, evaluate and optimize their painting processes before implementing changes in production.

 

Our fully equipped test facility combines industrial painting equipment, advanced measurement technology and a latest-generation ABB painting robot. This allows us to recreate real production conditions and evaluate different solutions in a controlled environment.

 

The goal is simple: reduce uncertainty, improve performance and minimize risk before implementation.

From theory to actual painting

Simulation and calculations provide valuable information – but sometimes you need to see what actually happens when paint meets the component.
In our Test Lab, we can perform real application tests using customer parts and coating materials. Different spray technologies, process parameters and equipment configurations can be evaluated and compared under controlled conditions.
This gives our engineers and customers measurable results that can be used when designing or improving a production process.
What can we test?
Depending on the application and project, our Test Lab can be used for:

  • Application and spray tests
  • Spray pattern analysis
  • Paint material evaluation
  • Transfer efficiency optimization
  • Paint consumption analysis
  • Low Pressure, Airless and Air Assist comparison
  • Robot application testing
  • Cycle time optimization
  • Flow and pressure optimization
  • Different nozzle and air cap configurations
  • Component and geometry testing
  • 3D simulation and robot path evaluation
  • Evaluation of new coating materials
  • Verification of customized application solutions

Compare application technologies

Choosing the right application technology can have a major impact on paint consumption, finish quality and production efficiency.
Our Test Lab makes it possible to compare different technologies under similar conditions.

Low Pressure

Evaluate atomization, spray pattern, finish quality and transfer efficiency where high application control is required.

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Airless

Test applications where high material flow, speed and coverage are important.

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Air Assist

Evaluate the combination of high productivity and improved atomization for demanding industrial applications.
Instead of choosing technology based only on theoretical data, we can help determine which solution performs best for the actual application.

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Optimize paint consumption

Small changes in application parameters can create significant savings in high-volume production.
By analyzing spray patterns, material flow, atomization and application parameters, we can identify opportunities to increase transfer efficiency and reduce unnecessary paint consumption and overspray. The result can be lower material costs, less waste and a more efficient painting process.

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Improve finish quality

Achieving consistent finish quality requires control of the complete application process.
In the Test Lab, different settings and configurations can be evaluated to determine how they affect atomization, coverage and surface finish.
By finding the right combination before implementation, production can start with a process that has already been tested and optimized.

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Test your parts and your paint

One of the most valuable possibilities is testing with the customer’s actual components and coating materials.
Bring us your application challenge.
Together, we can evaluate the material, component geometry, application equipment and process parameters to identify a solution adapted to your production requirements.

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This is particularly valuable when introducing:
New products. New paint materials. New application equipment. New robot programs. Or completely new production processes.

Reduce risk before production

Changes to an industrial painting line can be expensive.
Discovering problems after installation is even more expensive.
Testing the application before implementation helps identify potential problems at an early stage and provides valuable data for engineering decisions.
Instead of asking:
“Will this work?”
we want our customers to know:
“We have tested it.”

Engineering + Testing + Application Knowledge

Crescocito is more than an equipment supplier.
We combine engineering, in-house manufacturing and extensive application knowledge with the ability to test solutions under real painting conditions.
This allows us to work together with customers from the first application challenge through testing, optimization and implementation.

 

More than spray guns. We help improve the complete painting process.

Bring us your application challenge

Are you planning a new painting process, experiencing problems in an existing line or looking for ways to reduce paint consumption and improve quality?
Let us test it.

Contact Crescocito to discuss your application and find out how our Test Lab can help you verify the solution before implementation.